Form Roll Tooling - Five Star Tool

Five Star strives for high quality and has the engineering expertise for success in delivering superior products in the heat exchange and radiator tooling industry. This is evident in all aspects of our vertically integrated operation. Every process is controlled by Five Star Tool by using laser technology, CNC grinding methods, and world-class quality manufacturing procedures. Our approach offers the control you want in all stages of project development, from design, to prototypes, to volume production. Five Star can also tailor stocking programs, reducing lead-time and cost.

Since 1965, Five Star Tool has been providing services in the manufacturing of cutting tool design and manufacturing from our state-of-the-art facility in Rochester, NY. In the last 15 years, we integrated our facility with state-of-the-art machining services. Five Star Tool Company manufactures high speed steel precision slitting discs for the heat exchange industry, custom solid carbide and carbide tipped cutting tools, and precision machined components. Our wide range of machining capabilities and value-added services allow us to deliver various custom machined components and assemblies to many different industries worldwide.

Form Roll Tool Design

Five Star Tool produces quality form rolls with custom designs and manufacturing to our customers’ specifications. We understand the combination of the fin design, material used, and the way it will be run, will have an impact on the design of the form tool. With our history and expertise in precision manufacturing and tool design, we understand the tight tolerances necessary to allow the tool to function as needed.

Form Roll Tool Fabrication

Five Star Tool Company features a state-of-the-art facility, equipped with sophisticated fin tool machinery and a team of highly skilled staff. Drawing on local expertise and a deep experience in custom tooling, Five Star Tool is uniquely suited to provide tightly toleranced form roll tooling to the automotive and heat exchange markets.

Fin Tool Manufacturing

Five Star Tool Company offers specialized fin roll tool manufacturing. Their expertise extends to designing, building, and testing for a variety of fin mill styles used in radiators, oil coolers, and HVAC systems. This ensures optimal airflow and cooling efficiency in critical automotive components, showcasing Five Star Tool’s commitment to innovative and versatile manufacturing solutions. Our Tooling solutions can be found in the following applications:

- Form Rolls
- Spacers
- Stuffing Disc
- Trays and Guides
- Arbors & Pins

- Clamp Rings
- Gaging
- Timing Gears
- Test Fins to Customer Specs